Problem

Outdated Technology: Although a hand-full of trials globally have explored R&D on mussel beards, they have relied on outdated textile technologies, resulting in so-called sustainable composites that still contain synthetic binders - leading to the same environmental harm, high carbon footprint and a linear, rather than circular, product. While old technologies can help prove a concept, they are also the reason we face current challenges.

Traditional Materials: The majority of insulation materials, upholstery foams and textiles originate from petrochemicals or other materials that contribute to environmental harm. Producing mineral wool and petroleum-based insulation materials demands significant energy input, resulting in substantial carbon footprints.

SOLUTION

New Technologies: We developed novel clean and textile recycling technologies to harness the mussel beard’s unique properties, integrating key circular economy principles and energy efficiency, while simultaneously advancing our MVP - an unconventional, high-risk, and traditionally costly approach. By leveraging our cost-effective design strategy and production methods, Seastex successfully developed a first-of-its-kind pilot production line in-house in under 1.5 years.

Material Innovation: Byssus offer better properties compared to traditional materials. Naturally flame-retardant, they provide excellent acoustic and thermal insulation, and are circular, renewable, biodegradable and have a negative CO2 footprint of -5.5kg per kg.

 
 
 
 

As the first company to develop textile technologies specifically for Byssus, Seastex's new recycling technologies also pave the way for innovative solutions for other reclaimed textiles.

 
 
 
 

When we received the initial by-product sample, it was unclear what Byssus could become.

In year one of our research efforts, we embarked on a meticulous testing process for hundreds of samples collected from an original specimen to uncover the true properties of byssus. Our careful analysis and examination allowed us to reveal the unique characteristics of this natural material. Building upon this knowledge, in year two we focused on finding an eco-friendly solution to address the issue of processing highly polluted mussel beards in large quantities. This allowed us to generate pure mussel fibre proteins, which paved the way for novel clean technologies and industrial applications.

Our technology enables unique properties:

 

Circular

Recyclable

Biodegradable

Renewable


-5.5kg CO2/kg

Flame Retardant

No Binders

No Pesticides


Mouldable

Odourless

Durable

Flexible

 
 
 
 

SEASTEX leads the way in byssus recycling, processing, and production of insulation products, focused on the green building materials market and acoustics sector while also engaged in the textile and bio-manufacturing industries.

 
 
 
 

we have launched the development of an innovative Byssus quality control method in collaboration with the National Physical Laboratory (NPL).

Our breakthrough in textile innovation exemplifies our commitment to sustainability and our passion for transforming aquaculture by-products into valuable and environmentally friendly materials for the construction, textile and bio-manufacturing industries. Since our feedstock material requires a consistent quality for these industries, we are developing new QC and QA methods to ensure our partners and clients receive the highest-quality materials and products.

 
 
 
 

At Seastex, Circularity isn’t tomorrow’s goal - it’s today’s standard. Our Byssus tech processes both virgin and reclaimed byssus. We also provide a product collection service, rewarding you for the byssus we recover.

 
 
 
 

Our BYSSUS TECH supports our circular business model by processing old fibres.

It allows us to unlock the full potential of byssus fibres. During this stage, byssus material retained from old products are processed by our new clean technology to seamlessly integrate into new products, extending the active life of byssus indefinitely. Through our novel clean technology, we contribute to a more circular and eco-friendly economy.